Description

IES-PCI-419

Technical Specifications

Calibration Workstation – Industrial-grade calibration bench designed with a modular mounting system, ergonomic layout, and integrated storage compartments for organizing calibration instruments and accessories.

Pressure Calibration System – High-precision pressure calibration setup including a handheld/bench type pressure calibrator (up to 50 bar, ±0.02% FS accuracy) and a deadweight tester (0–100 bar range, ±0.05% accuracy) with hardened stainless steel piston-cylinder assembly and traceable calibration weights.

Digital Storage Oscilloscope (DSO) – Advanced 100 MHz bandwidth oscilloscope with 4 analog channels, sampling rate up to 2 GS/s, memory depth up to 24 Mbps, WVGA (800 × 480) display, waveform capture rate up to 30,000 wfms/s, vertical scale 1 mV/div–10 V/div, and optional function generator and serial bus analysis features.

Multifunction Process Calibrator – Industrial calibrator capable of sourcing and simulating 4–20 mA current loops, 0–10 V signals, RTD sensors, thermocouples, and frequency signals for comprehensive process instrumentation testing.

Temperature Calibration Unit – Dry block temperature calibrator with operating range –20 °C to 650 °C and interchangeable inserts for calibrating temperature probes and sensors.

Signal Generation and Loop Testing Equipment – Precision signal generator (0.3 Hz – 5 MHz) capable of producing sine, square, triangle, ramp, pulse, and TTL waveforms with 20 Vpp output, DC offset, and multiple modulation modes, along with a 4–20 mA loop calibrator for current loop testing.

Flow and Level Calibration Modules – Simulated calibration setups including an adjustable flow calibration rig with reference rotameter and a simulated tank-based level calibration system with adjustable level measurement points.

Measurement and Testing Instruments – True RMS digital multimeter (CAT III/IV) supporting voltage, current, resistance, and continuity measurements for electrical testing and calibration tasks.

Calibration Software, Tools, and Accessories – Calibration management software for storing calibration data and generating reports, along with soldering station, hand tools, connectors, test leads, wiring ducts, terminal blocks, and cable management accessories.

Safety System and Workbench Structure – ESD protection accessories including grounding points and insulated mats, supported by a heavy-duty industrial workbench with laminate-finished particle board, caster wheels with brakes, storage cabinet with drawers, and comprehensive training manuals for calibration exercises.

KEY FEATURES & LEARNING OBJECTIVES

Calibration Fundamentals: Principles, traceability, error detection and standards

Industrial Instrument Calibration: Pressure, temperature, flow, and level instruments

Calibration Equipment & Techniques: Dry block calibrators, multimeters, deadweight testers, signal simulators

Loop Testing & Simulation: 4–20 mA, 0–10 V, resistance, frequency signals

Documentation & Compliance: Recording data, generating reports, audit readiness

RANGE OF PRACTICAL ACTIVITIES

Pressure calibration using calibrator and deadweight tester

Temperature calibration using dry block and sensors

Flow and level calibration with simulated rigs

Loop testing and signal simulation (mA/V/Ω/Hz)

Error analysis, uncertainty basics, and documentation

Report generation and compliance checks

GENERAL

Application: Instrument Calibration, QA, Commissioning & Maintenance Training

Mounting: Floor-mounted ergonomic workstation

Safety: ESD protection, grounding, and safe operating practices included